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Journal Articles

Comparison between fracture mechanics evaluation methods in ASME Boiler & Pressure Vessel Code, section XI and those in JSME leak-before-break evaluation guidelines for sodium-cooled fast reactors

Yada, Hiroki; Takaya, Shigeru; Machida, Hideo*

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 8 Pages, 2023/09

ASME Boiler and Pressure Vessel code (BPVC), Section XI, Division 2 provides requirements for protecting passive components that affect reliability of the plant. It generally consists of technology-neutral common requirements, and additional ones for individual reactor types. Currently, an Appendix for sodium-cooled fast reactors (SFRs) is being developed based on Code Case N-875. In the Code Case, continuous leakage monitoring was employed as inspection method for components retaining liquid sodium. It is also important to introduce leak-before-break (LBB) assessment procedures in the Appendix because demonstration of LBB is necessary to show the adequacy of applying continuous leakage monitoring to the component of interest. However, LBB assessment method is not provided in ASME BPVCs. On the other hand, recently, LBB assessment guidelines for SFRs has been developed by the Japan Society of Mechanical Engineers (JSME). It could be used to prepare LBB assessment procedures for the Appendix, but it needs to confirm the consistency with ASME BPVC Sec. XI. In this study, fracture evaluation methods for pipes with through-wall crack are compared between JSME LBB assessment guidelines and applicable evaluation method in ASME BPVC Sec. XI, Div. 1.

Journal Articles

Development of seismic response analysis method of piping system; Proposal of the nonlinear spring model for piping support structures

Takito, Kiyotaka; Okuda, Yukihiko; Nishida, Akemi; Li, Y.

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 10 Pages, 2023/07

In probabilistic risk assessment against earthquakes (seismic PRA) for nuclear power plants, the development of a realistic response analysis method for the fragility assessment of piping systems considering input seismic motions exceeding design assumptions is one of the important issues. Usually, piping systems exhibit complex three-dimensional shapes. The arrangement and stiffness of the piping support structures significantly affect the response characteristics of the entire piping system. Therefore, it is necessary to develop a realistic response analysis method of piping systems including piping support structures. In this study, a method for modeling the elasto-plastic hysteresis characteristics of piping support structures is developed to establish a seismic response analysis method of piping systems including piping support structures. First, we formulate an elatsto-plastic spring model that can express the elasto-plastic hysteresis characteristics of a piping support structure. Subsequently, we perform a simulation analysis for the loading test of a piping support structure using this model. As the analysis results and test results were in good agreement, we confirmed the effectiveness of the formulation of the model. The main contents, such as the formulation of the elasto-plastic spring model, the simulation analysis of the loading test, and the comparison between the analysis results and the test results, and the results of this study are reported in this paper.

Journal Articles

Analysis of the effect of pre-crack curvature in Mini-C(T) specimen on fracture toughness evaluation

Shimodaira, Masaki; Ha, Yoosung; Takamizawa, Hisashi; Katsuyama, Jinya; Onizawa, Kunio

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 11 Pages, 2023/07

In the current structural integrity assessment of the reactor pressure vessel, the accurate reference temperature (T$$_{o}$$) based on the Master Curve method is necessary. The T$$_{o}$$ can be estimated by using the Mini-C(T) fracture toughness specimen in accordance with ASTM E1921 and JEAC4216, which prescribe the pre-crack straightness criteria. A requirement in ASTM E1921 has been revised in a decade to increase the accuracy and reasonability, and the applicable crack curvature has been varied by applied codes. The pre-crack curvature of the Mini-C(T) specimen might have an impact on the T$$_{o}$$ because of the variation of the plastic constraint. In this work, the effect of the crack curvature on the fracture toughness (K$$_{Jc}$$) evaluation using the Mini-C(T) specimen was quantitatively evaluated by using the finite element analysis (FEA) including the Weibull stress analysis, to discuss the difference in a requirement of the crack straightness in ASTM E1921 and JEAC4216. FEAs showed a possibility that the upper limit curvature would decrease the plastic constraint, and consequently obtain higher K$$_{Jc}$$ in the Mini-C(T) specimen. Furthermore, if the upper limit curvature according to the ASTM E1921-21 was allowed, the T$$_{o}$$ would be estimated as non-conservative based on the Weibull stress analysis. In contrast, the difference in (T$$_{o}$$) between the crack with upper limit curvature according to JEAC4216 and the ideal straight crack was not significant.

Journal Articles

Modeling of hardness and welding residual stress in Type 316 stainless steel components for the assessment of stress corrosion cracking

Li, S.; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.; Deng, D.*

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 7 Pages, 2023/07

Journal Articles

Development of stress intensity factor solution for surface crack at nozzle corner in reactor pressure vessel

Yamaguchi, Yoshihito; Takamizawa, Hisashi; Katsuyama, Jinya; Li, Y.

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 9 Pages, 2023/07

The stress intensity factor (SIF) for crack at nozzle corner is a key parameter in structural integrity assessment of nozzle in reactor pressure vessel (RPV). Although various SIF solutions for surface cracks at nozzle corners have been proposed, most of them are only focusing on the deepest point of the crack, and the information about geometric dimension of the nozzle corner is not clear. According to the previous fatigue test results regarding the surface crack at the nozzle corner, the amounts of crack growth at the surface points were larger than that at the deepest point of the crack. Such results imply that SIFs at the surface points may be higher than that at the deepest point. To increase the reliability of the structural integrity assessment, it is necessary to provide SIF solutions for both surface and deepest points. In this study, SIF solutions for two surface points and the deepest point of surface crack at nozzle corners are developed through finite element analyses and the solutions are provided corresponding to the geometric dimensions of nozzle corner and crack size.

Journal Articles

Development of the buckling evaluation method for large scale vessels in fast reactors by the testing of Grade 91 steel and austenitic stainless steel vessels subjected to horizontal and cyclic vertical loading

Okafuji, Takashi*; Miura, Kazuhiro*; Sago, Hiromi*; Murakami, Hisatomo*; Ando, Masanori; Okajima, Satoshi

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 8 Pages, 2023/07

Buckling evaluation methods capable of evaluating elasto-plastic buckling under axial compression, bending, and shear loads are required for cylindrical vessels of fast reactors to cope with thinning due to increasing diameter and application to the seismic isolation design against huge seismic ground motion. In this study, in order to confirm the applicability of the proposal evaluation method, several buckling tests and FE analyses were carried out using the specimens made of Gr.91 and austenitic stainless steel. The buckling modes and strength data in the load region where the interaction of cyclic axial compression, bending and shear buckling could occur were examined. As a result, it was confirmed that the proposal evaluation method estimated the buckling load in the tests conservatively.

Journal Articles

Revision of allowable planar flaw tables of ASME B&PV Code Section XI for ferritic steel materials

Dulieu, P.*; Lacroix, V.*; Hasegawa, Kunio

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 7 Pages, 2023/07

When defects were found during in-service inspection in nuclear components, the ASME Code Section XI provides allowable flaw sizes to assess the flaw severity. For ferritic steel materials, the sizes of allowable planar flaws given in Table IWB-3510-1 were determined by the stress intensity factors. The objective of this methodology is including some basic criteria to prevent plastic collapse and brittle failure. As far as the prevention from plastic collapse, a uniform limit load reduction is considered whatever the flaw aspect ratios. For the prevention of brittle failure, a reference surface flaw configuration is defined to derive a reference stress intensity factor. This methodology is applied to surface flaws with various aspect ratios. It is also coherently applied to subsurface flaws considering the proximity of the flaw to the surface as an additional parameter. Finally, a revision of the allowable planar flaw Table IWB-3510-1 of ASME Code Section XI is proposed.

Journal Articles

Towards an improvement of allowable planar flaws of ASME Code Section XI acceptance standards for ferritic steel materials

Lacroix, V.*; Dulieu, P.*; Hasegawa, Kunio

Proceedings of ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 5 Pages, 2023/07

In case of flaw detection during In-Service inspection of nuclear components, ASME Code Section XI provides Acceptance Standards. For ferritic steel materials, the size of allowable planar flaws is given in Table IWB-3510-1. The allowable flaw size only depends on three parameters: the component thickness, the flaw aspect ratio and the proximity of the flaw to the surface. However, a graphical analysis of the impact of those parameters highlights some inconsistencies. Consequently, the need to revise the allowable planar flaws of ASME Code Section XI Acceptance Standards using a robust technical basis is brought to light. This paper details the inconsistencies related to the present allowable planar flaws table and proposes improvement points to revise the allowable planar flaw Table IWB-3510-1.

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